Planned Maintenance

Effective Planned Maintenance

Implementation of Preventive Maintenance in the organization, hasn’t often yet gained meaningful results. this is due to the focus of Preventive Maintenance which is only to the schedule of engine maintenance withouth regard to to history and actual condition of the engine. For that reason, Preventive Maintenance activities should be coupled with Predictived Maintenance programs, breakdown maintenance, and corrective maintenance. This program is known as the Planned Maintenance.

Planned Maintenance is maintenance activities aimed not only at reducing breakdown, but, at the same time, reducing maintenance cost.

Planned Maintenance is one of the backbones of the Total Productive Maintenance (TPM) known as The World Best Practice. Planned Maintenance blends all important maintenance activities to be synergistically done by Maintenance Department.

Program Objective

  • To undesrstand philosophy and basic concept of integrated TPM system
  • To undesrtand Planned Maintenance role in achieving Zero Breakdown
  • To understand Planned Maintenance elements
  • To understand imolementation steps of Planned Maintenance

Program Outline

  • Planned Maintenance concept and its relationship to TPM
  • Planned Maintenance elements:

ACTIVITIES TO ENHANCE AVAILABILITY

  • Guidance and Support Autonomous Maintenance
  • Corrective Maintenance activities
  • Maintenance Prevention design activities
  • Study on Predictive Maintenance
  • Seven step activities for Planned Maintenance

ACTIVITIES TO CONDUCT MAINTENANCE EFFICIENTLY

  • Maintenance work planning and management
  • Maintenance information system
  • Spare parts management
  • Lubrication management
  • Managing maintenance cost

IMPLEMENTING PLANNED MAINTENANCE

  • Stabilizing MTBF
  • Extending parts age
  • Handling periodical deterioration
  • Predicting parts breakdown

MATERIALS

  • Total Productive Maintenance
  • Planned Maintenance
  • Activities to improve the availability Machine 1
  • Activities to improve the availability Machine 2
  • Activities to improve the availability Machine 3
  • Activities to improve the efficiency of maintenance activities 1
  • Activities to improve the efficiency of maintenance activities 2
+ Overview

Effective Planned Maintenance

Implementation of Preventive Maintenance in the organization, hasn’t often yet gained meaningful results. this is due to the focus of Preventive Maintenance which is only to the schedule of engine maintenance withouth regard to to history and actual condition of the engine. For that reason, Preventive Maintenance activities should be coupled with Predictived Maintenance programs, breakdown maintenance, and corrective maintenance. This program is known as the Planned Maintenance.

Planned Maintenance is maintenance activities aimed not only at reducing breakdown, but, at the same time, reducing maintenance cost.

Planned Maintenance is one of the backbones of the Total Productive Maintenance (TPM) known as The World Best Practice. Planned Maintenance blends all important maintenance activities to be synergistically done by Maintenance Department.

Program Objective

  • To undesrstand philosophy and basic concept of integrated TPM system
  • To undesrtand Planned Maintenance role in achieving Zero Breakdown
  • To understand Planned Maintenance elements
  • To understand imolementation steps of Planned Maintenance
+ Outline

Program Outline

  • Planned Maintenance concept and its relationship to TPM
  • Planned Maintenance elements:

ACTIVITIES TO ENHANCE AVAILABILITY

  • Guidance and Support Autonomous Maintenance
  • Corrective Maintenance activities
  • Maintenance Prevention design activities
  • Study on Predictive Maintenance
  • Seven step activities for Planned Maintenance

ACTIVITIES TO CONDUCT MAINTENANCE EFFICIENTLY

  • Maintenance work planning and management
  • Maintenance information system
  • Spare parts management
  • Lubrication management
  • Managing maintenance cost

IMPLEMENTING PLANNED MAINTENANCE

  • Stabilizing MTBF
  • Extending parts age
  • Handling periodical deterioration
  • Predicting parts breakdown

MATERIALS

  • Total Productive Maintenance
  • Planned Maintenance
  • Activities to improve the availability Machine 1
  • Activities to improve the availability Machine 2
  • Activities to improve the availability Machine 3
  • Activities to improve the efficiency of maintenance activities 1
  • Activities to improve the efficiency of maintenance activities 2